Solution
Logistics Automated Packaging System
System Solution Introduction
Solution overview
We adopt a 3D machine vision system to detect the position and attitude of disordered packages, send the position signal to the robot, and guide the robot to grab the packages. This process efficiently replaces repetitive manual labor and reduces package damage.
- Positioning: Provide the optimal grabbing strategy and locate the grabbing position
- Sorting: Distinguish between soft packages and cardboard boxes to prevent the packages from being thrown away
- Exception handling: Dealing with oversized, overweight, deformed packages or those that are stuck
Vision system configuration
- One FM851-E2 industrial 3D camera
- External LED light source
- Software SDK (IPC)
- Package Picking software package
Complete Solution Configuration
Camera:
- Camera hardware: Percipio FM851-E2
- Vision software: Package Picking
- Robot controll system: iNexBot controll system
IPC:
- System: Windows 10 Enterprise 64-bit
- Processor: Intel(R) Core(TM) i7-10700F CPU @ 2.90Ghz
- Memory: 16G
- GPU: NVIDIA GeForce GTX 1660 SUPER
Others:
- Light source, suction cup, checkerboard grid, air pump, etc.
Comprehensive System Performance
Efficiency under experimental conditions: 1680 pieces/hour
Cycle time: 2.08 s/piece
Actual operation efficiency: > 1500 pieces/hour
Image acquisition and calculation process are parallel to the movement of the robot, achieving zero waiting time throughout the entire process!
Vision System Installation Instructions
Camera mounting height:
1170 mm (from the surface of the supply table)
Coverage (field of view):
- 725*635 @ 700 mm
- 1260 * 950 @1170 mm
Vision System Performance
Based on the Percipio active binocular structured light 3D camera FM851-E2 with high frame rate and large field of view, it provides customers with an ultimate cost-effective industrial-grade 3D vision system.
| Percipio | FM851-E2 |
|---|---|
| 3D camera size | 124mm X 28.6mm X 86.8mm |
| Measuring range | 0.7 m-6 m |
| 3D measurement accuracy | 1 mm-6 mm |
| Depth map resolution | 1280p |
| RGB resolution | 1280p |
| Frame rate | 16-26 fps |
| Baseline configuration selection | 55 mm |
| Working range | 715 x 600 @ 700 mm 6650 x 5340 @ 6000 mm |
| Interface | Gigabit Ethernet (RJ45) |
Cases
