Wireless Programming-Free Spraying System

Focused on accelerating spraying industry deployment

8/6/2026

Wireless Programming-Free Spraying System

Product Overview

iNexBot's wireless programming-free spraying software is a lightweight, intelligent control software for industrial automated spraying. It was developed to solve the pain points of traditional spraying equipment: complex operation, high programming barriers, low changeover efficiency, and dependence on specialized technical personnel. Leveraging core technologies such as wireless sensor tracking and intelligent trajectory replication, the software eliminates the tedious code programming and waypoint commissioning of traditional industrial spraying. It adapts to spraying flat, curved, and irregularly shaped workpieces, and is widely used in hardware, furniture, automotive parts, ceramics, plastics, and many other industries — the core intelligent control system for flexible spraying production in small-to-medium batches and multi-variety runs.

Features

Compatible with multiple robot models

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Wireless Record & Replay

Transmits complete trajectory coordinate data over a stable wireless link, freeing the operator from cable constraints and losslessly capturing multi-dimensional process information including position, orientation, and speed. After recording, the trajectory is replayed 1:1 with pinpoint accuracy, fully reproducing the path, orientation, and speed of the entire teach process — rapidly capturing manual spraying know-how and simplifying robot programming and commissioning.

Programming-Free

No programming background is required. The operator performs a single real spraying demonstration with the handheld teach gun, and the system automatically retains all trajectories and process parameters 1:1. Once the spray results pass inspection, the recorded file can be called up and launched with one click for fully automatic spraying — lowering skill requirements and quickly bringing new product processes into production.

Real-Time Pose Following

Through a high-speed wireless transmission link, the system resolves the three-dimensional position and full-orientation pose of the handheld teach gun in real time, mapping the operator's hand movements to the robot controller within milliseconds. The robot arm end-effector and the teach gun move in real-time synchronization: as the operator freely simulates spraying poses with the gun, the robot replicates the motion trajectory and gun angle in sync — move the hand and the arm follows.

Multi-Turntable Coordination

Compatible with small turntables, flip tables, and large turntable tooling, supporting coordinated spraying with up to 5 axes. The robot and each external turntable axis move in synchronized interpolation; workpiece rotation, flipping, and the robot arm's spraying actions are precisely timed, enabling complete, no-dead-angle spraying of complex irregular workpieces, ensuring uniform, stable film coating, and adapting to diverse tooling lines.

Conveyor Tracking Spraying

For overhead-chain conveyor production, the workpiece trajectory is recorded while the line is stationary. During production, the system reads the conveyor encoder signals and the robot dynamically compensates coordinates in real time to track and spray moving workpieces. No on-site dynamic teaching is required, ensuring consistent spray quality on moving workpieces and adapting to high-volume continuous production on overhead lines.

Model Selection

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Package Contents


No.ComponentQtyRemarks
1Controller main unit (optional)1 unitC2200-A02/X02
2Teach pendant (T30)1 unitIncludes 5m connection cable
3Terminals1 setComplete set of controller terminals
4Teach pendant adapter board1 pcIncludes terminals

Product Documentation


DocumentLink
Robot Setup Manualhttps://doc.inexbot.com/操作手册/22.07版本/调试手册
Supported Robot Typeshttps://doc.inexbot.com/技术资料/支持的机器人类型
Supported External Axis Typeshttps://doc.inexbot.com/技术资料/支持的外部轴类型
Wireless Programming-Free Spraying Operation Manual
Motion Control Instructionshttps://doc.inexbot.com/操作手册/22.07版本/指令集手册

Product Specifications

DocumentLink
Industrial Robot Motion Controller X02https://doc.inexbot.com/产品资料/驱控一体柜/X02驱控一体柜
Industrial Robot Motion Controller C2200-A02https://doc.inexbot.com/产品资料/控制系统/工业机器人控制器C2200系列
Industrial Robot Teach Pendant T30https://doc.inexbot.com/产品资料/控制系统/T30示教器.html

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